| 1 |
Concrete Spalling |
Carbonation-induced corrosion, chloride attack, inadequate concrete cover |
Balconies, ledges, beam soffits |
Remove loose concrete, treat exposed rebars with anti-corrosion coating, apply polymer-modified repair mortar, install protective coating |
Adequate concrete cover (40mm min), use of corrosion inhibitors, regular protective coating maintenance |
| 2 |
Tile Debonding |
Thermal movement, poor workmanship, substrate movement, adhesive failure |
External walls, especially west-facing facades |
Remove hollow tiles, prepare substrate, install movement joints, re-tile with flexible adhesive, consider overcladding for extensive debonding |
Proper movement joint design (every 3-4m), use of flexible adhesives, substrate preparation |
| 3 |
Sealant Failure |
UV degradation, incompatible materials, poor installation, exceeded service life |
Window perimeters, expansion joints, curtain wall interfaces |
Remove failed sealant completely, clean and prime joints, install backer rod, apply compatible sealant with proper tooling |
5-year sealant replacement cycle, use of UV-resistant sealants, proper joint design (2:1 width to depth ratio) |
| 4 |
Water Seepage |
Failed waterproofing, cracks, poor detailing, blocked weep holes |
Window sills, roof parapets, balcony edges |
Identify water path using water tests or thermal imaging, repair cracks with injection grouting, apply waterproof membrane, improve drainage |
Proper waterproofing design, adequate slopes (1:60 min), regular drain maintenance |
| 5 |
Paint Deterioration |
UV exposure, moisture ingress, poor surface preparation, incompatible paint systems |
All painted surfaces, especially south and west orientations |
Remove loose paint by scraping or abrasive blasting, treat surface, apply primer and minimum 2 coats of quality exterior paint |
5-7 year repainting cycle, use of high-quality UV-resistant paints, proper surface preparation |
| 6 |
Curtain Wall Gasket Deterioration |
UV exposure, ozone attack, compression set, material aging |
Glazing gaskets, frame joints |
Replace deteriorated gaskets, clean frames, install new EPDM or silicone gaskets, verify drainage paths |
Regular inspection (annual), gasket replacement every 10-15 years, UV-resistant materials |
| 7 |
Efflorescence |
Water migration through porous materials, presence of soluble salts |
Brick walls, concrete surfaces, mortar joints |
Dry brush to remove salts, identify and eliminate water source, apply penetrating sealer after thorough drying |
Good waterproofing, adequate drainage, use of efflorescence-resistant materials |
| 8 |
Structural Cracks |
Settlement, thermal movement, structural overloading, shrinkage |
Beam-column junctions, floor slabs, around openings |
Structural assessment, epoxy injection for cracks <0.3mm, stitching or strengthening for wider cracks, address underlying cause |
Proper structural design, control joints, adequate reinforcement |
| 9 |
Metal Corrosion |
Exposure to moisture and oxygen, galvanic corrosion, coating failure |
Steel windows, railings, support brackets, fixings |
Remove rust by grinding or blasting, apply rust converter, prime with zinc-rich primer, apply protective coating system |
Galvanized or stainless steel components, regular coating maintenance, avoid dissimilar metals |
| 10 |
Glass Breakage |
Thermal stress, impact, nickel sulfide inclusions, edge damage |
Large glass panels, skylights, unshaded areas |
Replace broken glass with safety glass, investigate breakage pattern, consider heat-strengthened or tempered glass |
Proper glass specification, edge protection, shading design, heat soak testing for tempered glass |
| 11 |
Render Delamination |
Poor bonding, substrate movement, moisture ingress, freeze-thaw cycles |
External walls, especially at different material interfaces |
Remove hollow render, prepare substrate with bonding agent, apply render in proper thickness with mesh reinforcement |
Proper substrate preparation, control layer thickness (20mm max per coat), include mesh at stress points |
| 12 |
Precast Panel Joint Failure |
Sealant failure, differential movement, poor joint design |
Panel joints, corners, interfaces with other materials |
Clean out failed joint material, install compressible filler, apply appropriate sealant with correct joint geometry |
Adequate joint width (20-30mm), proper sealant selection, regular maintenance |
| 13 |
Louver Malfunction |
Corrosion of operating mechanisms, accumulation of dirt, damaged blades |
Plant rooms, car park ventilation, facade screens |
Clean and lubricate mechanisms, replace damaged blades, upgrade to stainless steel components in severe cases |
Regular cleaning (quarterly), annual mechanism servicing, specify marine-grade materials |
| 14 |
Composite Panel Delamination |
Adhesive failure, core degradation, water ingress, thermal cycling |
Aluminum composite panels, especially at edges and fixings |
Replace affected panels, ensure proper edge sealing, verify structural adequacy of fixing system |
Quality panel selection (PVDF coating), proper edge treatment, regular inspection |
| 15 |
Biological Growth |
High humidity, poor drainage, lack of sunlight, porous surfaces |
North-facing walls, areas with poor drainage, shaded zones |
Clean with biocide solution, improve drainage and ventilation, apply anti-fungal coating |
Design for good drainage and ventilation, regular cleaning, use of biocidal additives in coatings |
| 16 |
Anchorage Failure |
Corrosion, inadequate design, installation defects, overloading |
Cladding fixings, canopy connections, signage attachments |
Replace failed anchors with stainless steel, verify load capacity, add supplementary fixings if required |
Proper anchor specification, redundancy in design, regular inspection and testing |
| 17 |
Flashing Failure |
Corrosion, poor installation, inadequate overlap, sealant failure |
Window heads, parapet tops, roof-wall junctions |
Replace damaged flashing, ensure proper lapping (150mm min), seal all joints, install drip edges |
Use of durable materials (lead-coated copper, stainless steel), proper detailing, regular inspection |
| 18 |
Insulation Degradation |
Moisture ingress, compression, UV exposure (exposed insulation) |
Curtain wall spandrels, EIFS systems, roof parapets |
Remove wet insulation, address moisture source, install new insulation with vapor barriers |
Proper vapor barrier installation, protection from moisture, regular thermal imaging surveys |
| 19 |
Expansion Joint Failure |
Inadequate movement capacity, debris accumulation, sealant failure |
Building separation joints, long facade runs |
Clean out joint, install new compressible filler and cover plate system, ensure adequate movement capacity |
Proper joint sizing (25mm min), regular cleaning, protective cover plates |
| 20 |
Facade Access System Defects |
Corrosion, mechanical wear, lack of maintenance, obsolescence |
BMU tracks, davit bases, gondola guide rails |
Repair or replace defective components, update to current safety standards, implement maintenance program |
Annual inspection and certification, regular maintenance, protective coatings |